Lithium-ion batteries (LIB) are the mainstay of power supplies in various mobile electronic devices and energy storage systems because of their superior performance and long-term rechargeability [1] recent years, with growing concerns regarding fossil energy reserves and global warming, governments and companies have vigorously implemented replacing oil …
Solid-state batteries (SSBs) are expected to provide higher energy densities, faster charging performance and greater safety than lithium-ion batteries (LIBs). Introducing a solid electrolyte (SE ...
The framework includes a battery position and shape measurement system based on machine vision, an automatic battery removal system based on UR5 industrial robot, a battery residual energy detection, and classification system. Furthermore, a real case study of battery pack recycling was carried out based on manual work and automatic robot work.
The qualitative framework based on intelligent robots for safer and efficient disassembly of battery modules for recycling combines the battery pack''s automatic removal procedure with the battery''s intelligent sorting program to recycle the reusable batteries. In next 5-10 years, there will be 5-8 million tons of spent batteries accumulated as waste. There exists …
In partnership with SMaRT research center at University of New South Wales, this research question is formulated: would industry 4.0 technologies benefit safe disassembly of lithium batteries? Hence, this paper aims to identify boundaries of existing battery separation and recycling processes by utilization of industry 4.0 technologies.
This paper proposes a new method of frame subgroup structure combined with genetic algorithm to solve disassembly sequence planning problems with the aim of maximizing disassembly income.
2.1 Battery Disassembly. Disassembly strategy study is one of the earliest researches for battery disassembly tasks, which currently are primarily carried out by humans [2,3,4] om 2014 to 2015, researchers designed a disassembly workstation and conducted in-depth research on the Audi Q5 battery pack [].Recent research work is to further refine the …
Xiao et al. [22] presented a disassembly sequence optimization method based on a dynamic Bayesian network that can handle the uncertainty of battery categories and quality. In our previous publication, Baazouzi et al. [23], we developed an optimization method for obtaining optimal disassembly strategies for EVBs.This method combines three ...
Retired electric-vehicle lithium-ion battery (EV-LIB) packs pose severe environmental hazards. Efficient recovery of these spent batteries is a significant way to achieve closed-loop lifecycle management and a green circular economy. It is crucial for carbon neutralization, and for coping with the environmental and resource challenges associated with …
The accurate and efficient intelligent planning of disassembly sequences plays a crucial role in ensuring the high-quality recycling of end-of-life power batteries. However, the solution space obtained by the metaheuristic algorithm is often incomplete, resulting in suboptimal sequence accuracy. Additionally, the complex and dynamic disassembly information …
This paper analyses the use of robotics for EVs'' battery pack disassembly to enable the extraction of the battery modules preserving their integrity for further reuse or recycling. The analysis highlights that a complete …
Batteries 2023, 9, 57 2 of 27 Table 1. Comparison of the performances of various power batteries [10]. Battery Charac‐ teristics Lead Acid NiCd NiMH Li‐Ion All‐Solid‐
The prevalent use of lithium-ion cells in electric vehicles poses challenges as these cells rely on rare metals, their acquisition being environmentally unsafe and complex. The disposal of used batteries, if mishandled, poses a significant threat, potentially leading to ecological disasters. Managing used batteries is imperative, necessitating a viable solution. …
The existing HRC relies heavily on the experience of operators, while the existing disassembly system fails to update new disassembly strategies in real time when facing new battery varieties. Therefore, this paper proposes an augmented reality-assisted human-robot collaboration (AR-HRC) power battery dismantling system based on transfer learning.
A significant focus is placed on estimating batteries'' state of health (SOH), which is crucial for determining the availability of retired EV batteries. AI-driven methods for …
Context. The EVs market is growing fast, setting new records year by year. According to the Global EV Outlook 2023 of the International Energy Agency (IEA) [], the number of EVs globally reached 26 million in 2022 with an increment of 60% relative to 2021, reaching 10 million of sales (6 million only in China) in a year.The 14% of new cars sold globally in 2022 …
The lithium-ion battery market is increasing exponentially, going from $12 billion USD in 2011 to $50 billion USD in 2020 [].Estimates now forecast an increase to $77 billion USD by 2024 [].Data from the International Energy Agency shows a sixfold increase in lithium-ion battery production between 2016 and 2022 [] (Fig. 1).Therefore, combined with estimates from …
This study reviews the state-of-the-art literature on Post-Mortem analysis of Li-ion cells, including disassembly methodology as well as physico-chemical characterization methods for battery ...
The rapidly increasing adoption of electric vehicles (EVs) globally underscores the urgent need for effective management strategies for end-of-life (EOL) EV batteries. Efficient EOL management is crucial in reducing the ecological footprint of EVs and promoting a circular economy where battery materials are sustainably reused, thereby extending the life cycle of …
The rapid development of new energy vehicles has exponentially increased the output of spent lithium-ion batteries (LIBs). The extraction and recovery of valuable metals from spent LIBs are ...
They''re using robots, automation, and smart technology. These new methods are safer and faster. They also sort battery parts better for recycling. Overcoming these problems will help us recycle batteries more cleanly. With new recycling methods and safer technologies, we can reduce harm to the environment.
This study presents a novel laser ablation assisted disassembly method with X-ray and optical validation for opening cylindrical battery cells without damaging the jelly roll.
With the growing requirements of retired electric vehicles (EVs), the recycling of EV batteries is being paid more and more attention to regarding its disassembly and echelon utilization to reach highly efficient resource …
The past two decades have witnessed the wide applications of lithium-ion batteries (LIBs) in portable electronic devices, energy-storage grids, and electric vehicles (EVs) due to their unique advantages, such as high energy density, superior cycling durability, and low self-discharge [1,2,3].As shown in Fig. 1a, the global LIB shipment volume and market size are …
The framework includes a battery position and shape measurement system based on machine vision, an automatic battery removal system based on UR5 industrial robot, a battery residual energy detection, …
Demand for lithium-ion batteries (LIBs) increased from 0.5 GWh in 2010 to approximately 526 GWh in 2020 and is expected to reach 9,300 GWh by 2030 [1, 2].The technology has inherent advantages compared to lead-acid, nickel–metal hydride, and nickel–cadmium storage technologies due to its high energy density [3], high life cycle [4], and …
There is increasing application of automation and mechanical disassembly to spent batteries. Dr. Dilong''s team (Shang et al., 2024) applied multi-dimensional precise identification and screening technologies to the battery disassembly process, as shown in the prototype configuration in Fig. 5 (a). Initially, their team obtained and analyzed ...
In China, echelon utilization of waste power batteries has been carried out only recently but has already earned close government attention. A series of promotion policies have been issued, and a national key research and development (R&D) project, "Key Technology for Large-Scale Engineering Application of Echelon Utilization of Power Batteries", has been …
Recent advances in artificial intelligence (AI) machine learning (ML) provide new ways for addressing these problems. This study aims to provide a systematic review and …
Safety is of particular importance for recycling of lithium ion batteries due to their hazardous nature. The four main hazards are electrical, chemical, thermal and explosive hazards [29].During the disassembly of groups of connected lithium-ion batteries, appropriate tools and training must be used to minimize the risk of electric shock or causing a short circuit.
Electric vehicle (EV) batteries have lower environmental impacts than traditional internal combustion engines. However, their disposal poses significant environmental concerns due to the presence of toxic materials. Although safer than lead-acid batteries, nickel metal hydride and lithium-ion batteries still present risks to health and the environment. This study …
Direct methods, where the cathode material is removed for reuse or reconditioning, require disassembly of LIB to yield useful battery materials, while methods to renovate used batteries into new ones are also likely to require battery disassembly, since many of the failure mechanisms for LIB require replacement of battery components. Reuse of ...
The new method carries out automatic disassembly of electric car batteries using robots with fine-tuned gripping arms. The robot is in turn controlled by an advanced 3D camera with artificial intelligence.
The analysis process of disassembling an aged and failed battery is illustrated in Figure 2, and it includes the following main steps: (1) Pre-inspection of the battery. (2) Discharge to the cut-off voltage or a specific state of charge (SOC). (3) Transfer to a controlled environment, such as a dry room. (4) Disassemble and open the battery. (5) Separate various components, …
With the increase in the production of electric vehicles (EVs) globally, a significant volume of waste power battery modules (WPBM) will be generated accordingly, posing challenges for their disposal. An intelligent scrap power battery disassembly sequence planning method, integrated with operational risk perception, is proposed to automate the planning …
Increasing numbers of lithium-ion batteries for new energy vehicles that have been retired pose a threat to the ecological environment, making their disassembly and recycling methods a research ...
In next 5-10 years, there will be 5-8 million tons of spent batteries accumulated as waste. There exists methods for recovery of materials from a battery for reuse or remanufacturing purposes.
China is the world''s largest electric vehicle producer and market in the world, with 1.367 million new energy vehicles sold in 2020, accounting for 42.19 % of the world''s total [2]. By the end of 2020, the number of pure electric vehicles in China had reached 4 million, accounting for 81.32 % of the total number of new energy vehicles [2].
This paper discusses the future possibility of echelon utilization and disassembly in retired EV battery recycling from disassembly optimization and human–robot collaboration, facing uncertain disassembly and echelon …
